At Sonai, production is not just about volume—it is about precision, efficiency, and consistency across multiple product categories. The company operates Asia's largest single-location dairy, strategically designed to support both domestic demand and global exports.
Milk Handling & Storage
Daily capacity of 5 million liters, scalable to 10 million. Milk stored in advanced silos at 4°C with zero human contact.
- Fully automated pipelines
- State-of-the-art temperature control
- Nutritional integrity preserved
Automation & Precision
Full CIP systems and real-time monitoring ensure uniformity across every batch.
- Continuous parameter tracking
- R&D + QA integration
- Microbiological load control
| Product | Capacity (TPD) | Machinery/Process Highlights |
|---|---|---|
| Spray Dried Milk Powder | 350 TPD | Asia's largest single spray dryer (180 TPD), vacuum evaporation, high-pressure drying, auto cooling & packing. |
| Butter | 150 TPD | Continuous cream processing to 82% fat, pasteurization, chilling, storage at -18°C. |
| Ghee / AMF | 100 TPD | Clarification at 108°C, filtration, cooling to 45°C, hygienic packing. |
| Sweetened Condensed Milk (SCM) | 50 TPD | Standardized sugar concentration, pasteurization, aseptic packing. |
| Cheese (Cheddar, Mozzarella, Paneer) | 80 TPD | Culture fermentation, pressing, cutting, vacuum packing. Expansion underway. |
| Lactose (Edible & Pharma Grade) | 40 TPD | Precision crystallization, drying, quality-controlled packing. |
| Casein & Caseinates | 30 TPD | Acidification, precipitation, filtration, drying for food & industrial use. |
| Whey Protein (WPC/WPI) | 20 TPD | Ultrafiltration, drying, vacuum-packed to preserve protein integrity. |
| UHT/Sterilized Milk | 2 lakh liters/day | Tetra Pak & Flexi Pouch packing with full shelf-life testing. |
| By-Product Plant (Flavoured Milk, Pouch Milk, Shrikhand, Amrakhand) | 5 lakh liters/day | Automated mixing, fermentation & packaging systems ensuring product freshness and consistency. |
By-Product Plant
Produces Flavoured Milk, Pouch Milk, Shrikhand, and Amrakhand with automated fermentation and packaging systems.
By-Product Plant
Producing a diverse range of value-added dairy products such as Flavoured Milk, Pouch Milk, Shrikhand, and Amrakhand, with a combined daily capacity of 5 lakh liters.
- Automated mixing and homogenization systems
- Dedicated fermentation and chilling units
- Integrated packaging for ready-to-consume formats
With these capacities, Sonai stands ready to supply bulk and packaged products worldwide, positioning India as a major exporter of dairy commodities.